Sr Staff Failure Analysis Engineer

We are seeking a highly motivated and experienced Senior Staff Failure Analysis Engineer to lead complex semiconductor failure analysis investigations for advanced technology and AI-related products. The ideal candidate will possess strong expertise in electrical verification, fault isolation, and physical failure analysis, with a proven track record of resolving challenging product, reliability, and customer-return issues. The role requires close collaboration with design, process integration, product engineering, reliability, and manufacturing teams to identify root causes and drive corrective actions

Key Responsibilities

• Lead end-to-end failure analysis activities for engineering, qualification, reliability, manufacturing, and customer-returned devices.
• Drive corrective and preventive actions with cross-functional teams to improve product quality, yield, and reliability.
• Perform detailed electrical verification and characterization to validate failure signatures and reproduce failure conditions.
• Support technology development, new product introduction, and process qualification activities. Correlate electrical, physical, design, process, and reliability data to determine root cause of failures.
• Develop innovative FA methodologies and best practices to improve diagnostic efficiency and success rates.
• Prepare comprehensive technical reports and present investigation findings to management and customers.
• Utilize advanced fault isolation techniques to localize defects, including but not limited to:
  • OBIRCH
  • Thermal HS Imaging
  • Photon Emission Analysis (PEM)
  • Parametric Analyzer
  • Bench Set Up for Functional Failures
  • Time Domain Reflectometry (TDR)
• Conduct and interpret physical failure analysis using techniques such as:
  • C-SAM
  • 2D & 3D X-Ray
  • SEM (Scanning Electron Microscopy)
  • EDX
  • Package level and die level delayering and cross-sectioning
    Material and structural characterization

• Bachelor's, Master's, or PhD degree in Electrical Engineering, Electronics Engineering, Physics, Semiconductor Engineering, or related disciplines.
• Minimum 7 years of hands-on experience in semiconductor failure analysis, including practical execution of fault isolation and physical analysis techniques.
• Strong knowledge of semiconductor device physics and integrated circuit operation.
• Proficient in CAD and schematic interpretation.
• Demonstrated expertise in:
  • Electrical verification and characterization
  • Fault isolation methodologies
  • Physical failure analysis
  • Root cause analysis methodologies
• Experience with advanced semiconductor technologies and complex IC products.
• Strong analytical, problem-solving, and troubleshooting skills.
• Excellent communication skills with the ability to present technical findings to diverse stakeholders.
• Ability to manage multiple projects and work effectively in a fast-paced environment.

Preferred Qualifications

• Experience supporting AI, High-Performance Computing (HPC), Data Center, GPU, Accelerator, or Advanced Packaging products.
• Familiarity with AI hardware architectures, advanced nodes, heterogeneous integration, or system-level failure analysis.
• Knowledge of reliability testing, ESD, latch-up, EOS, and silicon debug methodologies.
• Experience in electrical failure node interpretation, physical analysis and knowledge in Smart Power Stage (SPS) packages.
• Ability to Interpret CAD layouts, schematics, and design documentation to support failure root cause determination.
• Previous experience leading cross-functional technical investigations and customer-facing failure analysis activities.
• Programming or data analytics skills are advantageous.

Renesas is an embedded semiconductor solution provider driven by its Purpose ‘To Make Our Lives Easier.’ As the industry’s leading expert in embedded processing with unmatched quality and system-level know-how, we have evolved to provide scalable and comprehensive semiconductor solutions for automotive, industrial, infrastructure, and IoT industries based on the broadest product portfolio, including High Performance Computing, Embedded Processing, Analog & Connectivity, and Power.
 
With a diverse team of over 21,000 professionals in more than 30 countries, we continue to expand our boundaries to offer enhanced user experiences through digitalization and usher into a new era of innovation. We design and develop sustainable, power-efficient solutions today that help people and communities thrive tomorrow, ‘To Make Our Lives Easier.’     
 
At Renesas, you can: 

• Launch and advance your career in technical and business roles across four Product Groups and various corporate functions. You will have the opportunities to explore our hardware and software capabilities and try new things.  

• Make a real impact by developing innovative products and solutions to meet our global customers' evolving needs and help make people’s lives easier, safe and secure. 

• Maximize your performance and wellbeing in our flexible and inclusive work environment. Our people-first culture and global support system, including the remote work option and Employee Resource Groups, will help you excel from the first day.    

Are you ready to own your success and make your mark?  

Join Renesas. Let’s Shape the Future together.  

Renesas Electronics is an equal opportunity and affirmative action employer, committed to supporting diversity and fostering a work environment free of discrimination on the basis of sex, race, religion, national origin, gender, gender identity, gender expression, age, sexual orientation, military status, veteran status, or any other basis protected by law. For more information, please read our Diversity & Inclusion Statement.